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更新時(shi)間:2024-06-10
產品簡介:
品牌 | Siemens/西門子 | 產地 | 進口 |
---|---|---|---|
加工定制 | 是 |
幫你修好解決西門子數控機床報201951;
致(zhi)力于做上海西門子維(wei)修企業,及時為(wei)客戶提供高品質(zhi)的維(wei)修服務(wu)和技術支持-何工(gong)
維(wei)修(xiu)(xiu)(xiu)(xiu)請選擇我(wo)們(men):從業(ye)至今十一年(nian)(nian)維(wei)修(xiu)(xiu)(xiu)(xiu)經驗,與國(guo)內外(wai)多家科研機構(gou)均有深度(du)技術(shu)合作(zuo),自主研發多種(zhong)(zhong)高精密測試儀器,維(wei)修(xiu)(xiu)(xiu)(xiu)過的(de)(de)西(xi)門子(zi)不少于150種(zhong)(zhong),維(wei)修(xiu)(xiu)(xiu)(xiu)過的(de)(de)各種(zhong)(zhong)不同型(xing)號(hao)(hao)不少于8萬種(zhong)(zhong),保障修(xiu)(xiu)(xiu)(xiu)復率總體保持在95%以上,占具(ju)國(guo)內同行(xing)業(ye)先水平。修(xiu)(xiu)(xiu)(xiu)好的(de)(de)設(she)備(bei)客戶收到后(hou)無需再調試,裝機即可使用。正常使用可達到和設(she)備(bei)一樣的(de)(de)性能和使用年(nian)(nian)限。現在維(wei)修(xiu)(xiu)(xiu)(xiu)的(de)(de)級別可以不限任(ren)何品(pin)牌,不限任(ren)何型(xing)號(hao)(hao),不限任(ren)何生(sheng)產(chan)年(nian)(nian)份的(de)(de)設(she)備(bei)。只要是西(xi)門子(zi)的(de)(de)故障我(wo)們(men)就(jiu)可以維(wei)修(xiu)(xiu)(xiu)(xiu)。維(wei)修(xiu)(xiu)(xiu)(xiu)所需更換(huan)的(de)(de)配(pei)件,均為(wei)原(yuan)廠。
幫你(ni)修好解決西(xi)門子數控機床(chuang)報201951;
常規(gui)檢查采用(yong)(yong)感官來了解故(gu)障(zhang)發(fa)生時所伴隨的各種異常噪聲、異常發(fa)熱(re)、發(fa)熱(re)元件(jian)(jian)表面(mian)的過熱(re)變(bian)色、煙熏黑(hei)或(huo)燒焦(jiao)、金屬燒結的亮點(dian)(dian)等。找出這些表面(mian)變(bian)化后,根(gen)據(ju)數(shu)控系統的組成(cheng)及工作原(yuan)理,從原(yuan)理上分析(xi)各點(dian)(dian)的電(dian)(dian)壓(ya)與(yu)參數(shu),利用(yong)(yong)儀器(qi)儀表對數(shu)控機床電(dian)(dian)路或(huo)元器(qi)件(jian)(jian)進(jin)(jin)行測量、分析(xi)、比(bi)較、判(pan)斷。運用(yong)(yong)這種方法(fa)對維修人員的水平要求較高,需對整個系統和各部分電(dian)(dian)路思路清(qing)楚,深(shen)人的了解才能進(jin)(jin)行。
部件交換法
這是(shi)(shi)一種(zhong)(zhong)在一定條件(jian)下采用(yong)(yong)的(de)(de)方(fang)法,就是(shi)(shi)將(jiang)可(ke)能(neng)(neng)有故障(zhang)的(de)(de)目(mu)標用(yong)(yong)備用(yong)(yong)板(ban)更換,或(huo)用(yong)(yong)機(ji)(ji)床上相同的(de)(de)板(ban)進行(xing)互換,然后(hou)啟動(dong)機(ji)(ji)床,觀察故障(zhang)現(xian)象是(shi)(shi)否消失(shi)或(huo)轉(zhuan)移,以確(que)定故障(zhang)的(de)(de)具體(ti)部(bu)位。采用(yong)(yong)此法之前要確(que)認:數(shu)控系(xi)統(tong)(tong)各種(zhong)(zhong)電(dian)(dian)(dian)壓正(zheng)常(chang)(chang),負載沒有短路。如(ru)某(mou)數(shu)控車床,故障(zhang)現(xian)象為(wei)X軸(zhou)(zhou)不動(dong),其它功能(neng)(neng)正(zheng)常(chang)(chang)。通過分析數(shu)控系(xi)統(tong)(tong)、伺(si)服(fu)(fu)驅(qu)動(dong)器(qi)和各電(dian)(dian)(dian)機(ji)(ji)間的(de)(de)連(lian)接框圖,從控制環節(jie)上看,故障(zhang)可(ke)能(neng)(neng)出在數(shu)控系(xi)統(tong)(tong)、伺(si)服(fu)(fu)驅(qu)動(dong)器(qi)或(huo)電(dian)(dian)(dian)機(ji)(ji)上,此時(shi)可(ke)以利(li)用(yong)(yong)部(bu)件(jian)交(jiao)換法來確(que)定故障(zhang)點(dian),將(jiang)X,Z軸(zhou)(zhou)電(dian)(dian)(dian)機(ji)(ji)電(dian)(dian)(dian)纜(lan)線(xian)互換,發現(xian)X軸(zhou)(zhou)伺(si)服(fu)(fu)電(dian)(dian)(dian)機(ji)(ji)可(ke)以正(zheng)常(chang)(chang)運轉(zhuan),Z軸(zhou)(zhou)伺(si)服(fu)(fu)電(dian)(dian)(dian)機(ji)(ji)沒有動(dong)作,此時(shi),說明X軸(zhou)(zhou)電(dian)(dian)(dian)機(ji)(ji)正(zheng)常(chang)(chang),電(dian)(dian)(dian)纜(lan)恢(hui)復到(dao)原來位置后(hou),再(zai)交(jiao)換數(shu)控系(xi)統(tong)(tong)到(dao)伺(si)服(fu)(fu)驅(qu)動(dong)器(qi)之間的(de)(de)電(dian)(dian)(dian)纜(lan),發現(xian)X軸(zhou)(zhou)不動(dong)、Z軸(zhou)(zhou)正(zheng)常(chang)(chang),由此可(ke)判斷X軸(zhou)(zhou)驅(qu)動(dong)器(qi)有故障(zhang)。
參數檢查法
加工程序出(chu)錯,系統(tong)程序、計(ji)算(suan)機運算(suan)出(chu)錯等(deng)西門(men)子系統(tong)軟件故(gu)障,往往就是由(you)于參(can)數變(bian)(bian)化或丟(diu)(diu)失造成(cheng)的(de),此外(wai),機床(chuang)受外(wai)界電、磁(ci)場的(de)影響也會造成(cheng)參(can)數變(bian)(bian)化,出(chu)現(xian)這(zhe)樣的(de)現(xian)象,要先檢查參(can)數,若有變(bian)(bian)化,要先恢復(fu)參(can)數,再查找(zhao)其它原因。例(li)如:長期閑置的(de)機床(chuang),由(you)于電池電量不足和電子元器件的(de)性能變(bian)(bian)化,很容易造成(cheng)參(can)數丟(diu)(diu)失或變(bian)(bian)化,檢查機床(chuang)的(de)參(can)數情況,很容易找(zhao)到(dao)故(gu)障所(suo)在。 數控機床(chuang)維修過(guo)程
數控(kong)機床種類多(duo),元(yuan)器件(jian)多(duo),所產生的故障原因復雜,在(zai)維(wei)修中,要根據實際情況進行處理,下(xia)面是數控(kong)機床發生故障時的維(wei)修過程。
充分掌握故障信息
在機(ji)床(chuang)(chuang)出(chu)現(xian)(xian)(xian)故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)后(hou),做好(hao)現(xian)(xian)(xian)場(chang)調查工(gong)作(zuo),通(tong)過對(dui)數(shu)控(kong)機(ji)床(chuang)(chuang)電(dian)氣的(de)(de)(de)(de)外觀判斷和與操(cao)作(zuo)人員(yuan)交(jiao)流,形(xing)成對(dui)數(shu)控(kong)機(ji)床(chuang)(chuang)電(dian)氣故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)的(de)(de)(de)(de)基本一了解。要(yao)了解數(shu)控(kong)機(ji)床(chuang)(chuang)是(shi)怎樣(yang)出(chu)現(xian)(xian)(xian)故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)的(de)(de)(de)(de),出(chu)現(xian)(xian)(xian)的(de)(de)(de)(de)故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)時的(de)(de)(de)(de)現(xian)(xian)(xian)場(chang)是(shi)什么樣(yang)子,要(yao)有(you)條理的(de)(de)(de)(de)進行(xing),不要(yao)急于(yu)動手,維修前(qian),維修人員(yuan)先(xian)熟(shu)知機(ji)床(chuang)(chuang)的(de)(de)(de)(de)各個(ge)元器件(jian)的(de)(de)(de)(de)連接情況(kuang),才能把維修工(gong)作(zuo)做得更好(hao),另外,維修人員(yuan)對(dui)系(xi)統的(de)(de)(de)(de)熟(shu)悉程(cheng)(cheng)度(du)和運用技術(shu)資料的(de)(de)(de)(de)熟(shu)練程(cheng)(cheng)度(du),決定了檢修排除故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)的(de)(de)(de)(de)速度(du)。因(yin)此必須掌握(wo)(wo)數(shu)控(kong)機(ji)床(chuang)(chuang)的(de)(de)(de)(de)安裝、使用、操(cao)作(zuo)及(ji)維修方面的(de)(de)(de)(de)說明書,維修人員(yuan)不但要(yao)了解機(ji)床(chuang)(chuang)的(de)(de)(de)(de)結構和動作(zuo),熟(shu)悉機(ji)床(chuang)(chuang)上(shang)電(dian)氣元器件(jian)的(de)(de)(de)(de)作(zuo)用和位置(zhi),還要(yao)會(hui)操(cao)作(zuo)機(ji)床(chuang)(chuang),編制(zhi)簡單的(de)(de)(de)(de)加工(gong)程(cheng)(cheng)序并(bing)進行(xing)試(shi)運行(xing)。根(gen)據現(xian)(xian)(xian)場(chang)調查的(de)(de)(de)(de)結果,結合數(shu)控(kong)機(ji)床(chuang)(chuang)的(de)(de)(de)(de)控(kong)制(zhi)原理,掌握(wo)(wo)故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)發(fa)(fa)生時,機(ji)床(chuang)(chuang)的(de)(de)(de)(de)報(bao)警號(hao)和報(bao)警信息是(shi)什么?指示燈和發(fa)(fa)光管的(de)(de)(de)(de)狀態怎樣(yang)。如果沒有(you)報(bao)警,系(xi)統處于(yu)何種(zhong)狀態?故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)發(fa)(fa)生在哪個(ge)程(cheng)(cheng)序段(duan)?正在執行(xing)何種(zhong)命令(ling)?故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)發(fa)(fa)生前(qian)進行(xing)何種(zhong)操(cao)作(zuo)?故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)發(fa)(fa)生在何種(zhong)速度(du)下?軸處于(yu)何種(zhong)位置(zhi)?與指令(ling)值的(de)(de)(de)(de)誤差量有(you)多大?以前(qian)是(shi)否發(fa)(fa)生過類(lei)似(si)故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)?故(gu)(gu)(gu)(gu)(gu)(gu)障(zhang)(zhang)(zhang)(zhang)是(shi)否重復發(fa)(fa)生?
分析故障(zhang)原(yuan)因,確定檢查的(de)方法
在調(diao)查故(gu)障(zhang)(zhang)(zhang)現象(xiang),掌握(wo)材料的(de)(de)基(ji)礎(chu)上分(fen)(fen)析(xi)故(gu)障(zhang)(zhang)(zhang)的(de)(de)起因。從故(gu)障(zhang)(zhang)(zhang)現象(xiang)著手(shou),根據(ju)掌握(wo)的(de)(de)理(li)論(lun)和(he)實(shi)踐知識(shi),列(lie)(lie)出(chu)(chu)多種(zhong)可(ke)能產生該(gai)故(gu)障(zhang)(zhang)(zhang)的(de)(de)原(yuan)(yuan)(yuan)因,然(ran)后(hou)對(dui)這(zhe)些原(yuan)(yuan)(yuan)因逐(zhu)點進行(xing)分(fen)(fen)析(xi),排除不正確的(de)(de)原(yuan)(yuan)(yuan)因,后(hou)確定故(gu)障(zhang)(zhang)(zhang)點。在分(fen)(fen)析(xi)故(gu)障(zhang)(zhang)(zhang)原(yuan)(yuan)(yuan)因時,思路要開闊,據(ju)機床硬(ying)件連接(jie)、信號邏輯等羅列(lie)(lie)出(chu)(chu)所有(you)可(ke)能造故(gu)障(zhang)(zhang)(zhang)的(de)(de)原(yuan)(yuan)(yuan)因及可(ke)能解決的(de)(de)方法全部列(lie)(lie)出(chu)(chu)來,進行(xing)綜合、判(pan)斷和(he)篩選,在對(dui)故(gu)障(zhang)(zhang)(zhang)進行(xing)深人分(fen)(fen)析(xi)的(de)(de)基(ji)礎(chu)上,確定故(gu)障(zhang)(zhang)(zhang)引(yin)起的(de)(de)原(yuan)(yuan)(yuan)因,對(dui)癥下(xia)藥,排除故(gu)障(zhang)(zhang)(zhang)。
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