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西門子系統報231885軸A循環數據傳輸故障(當天修好)故障分析;
編碼器的硬件故障
網口接頭損壞
伺服電機連接線檢查
故障原因:編碼器與伺服模塊之間通訊錯誤,數據不能正常傳送。2、處理方法:在該報警中牽涉三個環節:編碼器,電纜,伺服模塊。先檢測電纜接口,再輕輕晃動電纜,注意看是否有報警,如果有,修理或更換電纜。在排除電纜原因后,可采用置換法,對編碼器和伺服模塊進行進一步確認。
伺服電機正余弦編碼器的相位對齊方式如下:
1.用一個直流電源給電機的UV繞組通以小于額定電流的直流電,U入,V出,將電機軸定向至一個平衡位置;
2.用示波器觀察正余弦編碼器的C信號波形;
3.調整編碼器轉軸與電機軸的相對位置;
4.一邊調整,一邊觀察C信號波形,直到由低到高的過零點準確出現在電機軸的定向平衡位置處,鎖定編碼器與電機的相對位置關系;
5.來回扭轉電機軸,撒手后,若電機軸每次自由回復到平衡位置時,過零點都能準確復現,則對齊有效。
撤掉直流電源后,驗證如下:
1.用示波器觀察編碼器的C相信號和電機的UV線反電勢波形;
2.轉動電機軸,編碼器的C相信號由低到高的過零點與電機的UV線反電勢波形由低到高的過零點重合。
此時C信號的過零點與電機電角度相位的-30度點對齊。
如果可接入正余弦編碼器的伺服驅動器能夠為用戶提供從C、D中獲取的單圈絕對位置信息,則可以考慮:
1.用一個直流電源給電機的UV繞組通以小于額定電流的直流電,U入,V出,將電機軸定向至一個平衡位置;
2.利用伺服驅動器讀取并顯示從C、D信號中獲取的單圈絕對位置信息;
3.調整旋變軸與電機軸的相對位置;
4.經過上述調整,使顯示的絕對位置值充分接近根據電機的極對數折算出來的電機-30度電角度所應對應的絕對位置點,鎖定編碼器與電機的相對位置關系;
5.來回扭轉電機軸,撒手后,若電機軸每次自由回復到平衡位置時,上述折算絕對位置點都能準確復現,則對齊有效。
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